Yokohama-ATG
Website:
yokohama-atg.com
Job details:
Department Manufacturing Technology
Position Incharge - Tire Testing
Reports to Section Head - New Product Industrialization
Purpose Execute Tire Testing activities on time
Role(S)
Role - 1 Ensure Safety
Role - 2 Execute testing of tires for various purpose
Role - 3 Execute testing of Tires for various Internal Customers [PDC (Product Development Centre), PDM(Product Data management) & R&D requirement tires]
Role - 4 Execute Certification activities in tire test centre (ECE, DOT, BIS, NABL, IMS, PPQ)
Role - 5 Carry out activities related to Industrialization of New Machines
Role - 6 Continous improvement in tire test centre
Role Indicative Activities
Ensure Safety Conduct Safety Shelf Audit in Tire testing
Conduct Safety training to operators
Report Near Miss and initiate corrective action
Identify Unsafe condition and initiate corrective action in tire testing
Execute testing of tires for various purpose Regular & Process / Product Improvement in Tire Testing
Update Test tracking sheet
Classification of tires, identification and inventory updation of the same
Track regular tires and arrange for testing (dimension)
Analysis of more than 50 kgs bias and Radial scrap tire
New Product Industrialization (NPI) Tire Testing
Conduct Manufacturing Tooling Feasibility Study and confirm availability of Tubes and Rims
Review status of EPR and Testing of NPI tires with team members
Validate NPI tire dimension
Update NPI tires spec in test files
Conduct NPI pneumatic and Solid tire cut section analysis
Validate angle book analysis of NPI tires
Prepare NPI Tire and section image
Review adherence of NPI solid tire mounting trial
Review adherence of NPI Pneumatic Tire & Solid Tire EPR preparation with team members
Update EPR review sheet and mail to PDC team
Bench Marking (BM) Tire Testing
Check BM tire appearance and engraving
Validate 3D scanning of BM tire
Validate BM tire dimension
Prepare Plan and review status of BM tire testing with team members
Prepare BM tire report and update BM tire tracker
Review BM tire with PDC team
Test Report Preparation & Verification
Verification of status of Daily review and Daily activity report
Verification of Endurance test status updation
Update Dimension,Rolling Circumference (RC) specification in Master sheet entry and verify the respective test reports
Verification of Defleciton data entry and graph updation
Prepare monthly test summary report and review with team members
Verification of Endurance test report, R & D Scrap Report and R &D Scrap posting in SAP
Execute testing of Tires for various Internal Customers [PDC (Product Development Centre), PDM(Product Data management) & R&D requirement tires] PDC : Obtain request from PDC and carry out test as per their requirement
Update PDC tracker and review with team members
Prepare PDC test report
PDM : Obtain request from PDM and carry out test as per their requirement
Update PDM tracker and review with team members
Prepare PDM test report
R & D: Obtain request from R & D and carry out test as per their requirement
Update R & D tracker and review with team members
Prepare R & D test report
Execute Certification activities in tire test centre (ECE, DOT, BIS, NABL, IMS, PPQ) Discuss BIS, ECE, DOT sizes testing status with team memebers
Update BIS, ECE, DOT testing tires sampling plan
International Standard verification and implement changes according to their amendments
Verify BIS, ECE, DOT sizes testing report
Prepare for BIS,ECE,PPQ Audits
Conduct Internal PPQ (Product Process Quality) Audit
Prepare for IMS and NABL (Internal and External Audit)
Review & Update IMS and NABL documents
Carry out activities related to Industrialization of New Machines Create and followup of capex PR for new machines
Arrange new machine installation and commisioning
Prepare final specification of new machine for procurement
Prepare capex documents for new machine approval
Continous improvement in tire test centre Improve Utilization of Tire Testing Equipments
Monitor Inventory of critical items
Follow up on status of calibration & Preventive Maintenance for Machines
Manage Spares and tools by reviewing team members
Monitor Breakdown and followup with maintenance team
Find abnormality through Gemba walk in tire test centre area
5S checksheet updation
Review 5S activities with team members
Carry out 5S activities in tire test centre
Prepare for 5S Internal and External Audit
Implement Kaizen
Implement Poka-Yoke to reduce Tire Scrap
Conduct meeting with QCC team members and prepare project report for them
Review status of JH activites in Tire testing machines with team members
Prepare for TPM Audit & execute tire testing machines
Training for workers and testing supervisors
Identify gap in Skill Matrix & Training Need for workers
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