People Pro Consulting
Website:
peopleproconsulting.com
Job details:
Assistant Manager – Production (Pre-Assembly)
Reporting To
Manager – Production
Department
Production – Refrigerator Division
Role Purpose
To lead and manage Pre-Assembly production operations within the Refrigerator Division, ensuring achievement of production targets, quality standards, process efficiency, manpower utilization, and smooth production operations. The candidate must have strong hands-on experience in Refrigerator Pre-Assembly, Cabinet Foaming, and CRF processes.
Key Responsibilities
- Lead and manage the Pre-Assembly Section of the Refrigerator Division.
- Ensure achievement of daily, monthly, and annual production targets as per PPC plans.
- Manage manpower planning, deployment, productivity, and shift operations for the Pre-Assembly section.
- Supervise and control Cabinet Foaming operations and ensure adherence to defined process parameters.
- Manage and monitor CRF processes within the Pre-Assembly operation.
- Ensure proper execution of all Refrigerator Pre-Assembly processes as per SOPs, work instructions, and quality standards.
- Monitor CTP/CTQ parameters and ensure process compliance and consistency.
- Drive improvement in First Time Right (FTR) and reduce rejection, rework, defects, and scrap.
- Identify process bottlenecks and implement corrective and preventive actions to improve productivity and quality.
- Ensure optimum utilization of manpower, machines, materials, and resources.
- Train, guide, and develop production operators and supervisors on Pre-Assembly, CRF, and Cabinet Foaming processes.
- Coordinate with PPC, Quality, Maintenance, Tool Room, and Material departments to ensure uninterrupted production.
- Ensure machine and equipment availability and coordinate preventive maintenance activities.
- Conduct regular process and machine audits and ensure timely closure of identified issues.
- Maintain all required ISO & IMS documentation, production records, process reports, and control documents.
- Monitor production KPIs such as UPH, FTR, rejection, scrap, productivity, and downtime.
- Ensure adherence to all quality, safety, and environmental standards within the Pre-Assembly area.
- Drive continuous improvement initiatives, cost reduction, productivity improvement, and process optimization.
- Ensure zero-accident operations by strictly following company HSE and safety standards.
- Handle production-related issues independently and ensure timely resolution in coordination with cross-functional teams.
Key Skills & Technical Competencies
- Mandatory hands-on experience in Refrigerator Pre-Assembly.
- Mandatory knowledge and experience in Cabinet Foaming.
- Mandatory knowledge and experience in CRF processes.
- Strong understanding of Domestic Refrigerator manufacturing processes.
- Good knowledge of Cabinet Foaming process parameters, quality requirements, and defect control.
- Strong understanding of CTP/CTQ and Process Control Plans.
- Knowledge of FTR, rejection, rework, scrap, productivity, and downtime improvement.
- Strong manpower planning and production team management skills.
- Good knowledge of ISO/IMS documentation and process compliance.
- Strong analytical and problem-solving capabilities.
- Excellent communication, coordination, and leadership skills.
- Ability to drive production teams and achieve targets within defined timelines.
- Knowledge of Six Sigma / Lean Manufacturing / Continuous Improvement will be an advantage.
Education & Experience
- Diploma / B.E. / B.Tech in Mechanical / Electrical Engineering.
- 8–10 years of relevant experience in Production.
- Mandatory experience in the Domestic Refrigerator Division/Industry.
- Mandatory experience specifically in Refrigerator Pre-Assembly.
- Mandatory hands-on knowledge of Cabinet Foaming and CRF processes.
- Candidates from other industries without Refrigerator Pre-Assembly experience should not be considered.
- Knowledge of Six Sigma and Process Control Plan will be preferred.
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