Website:
postaresume.co.in
Job details:
Description:
Fettling Supervisor
- Plan and supervise all fettling operations including gate cutting, grinding, shot blasting, dressing, and visual inspection.
- Ensure castings are finished according to customer specifications and quality requirements.
- Monitor productivity and minimize rework and excessive grinding.
- Coordinate with Quality and Dispatch teams for inspection and timely movement of finished castings.
- Ensure proper segregation of accepted, rework, and rejected castings.
Production & Operations
- Allocate manpower efficiently across shifts.
- Ensure daily production targets are achieved.
- Maintain discipline, attendance, and shift planning.
- Monitor equipment utilization and report maintenance requirements.
- Reduce downtime and improve operational efficiency.
Quality
- Ensure compliance with standard operating procedures.
- Identify recurring defects and implement corrective actions.
- Work closely with Quality and Production teams to improve First Pass Yield.
- Maintain rejection and rework records.
Safety & Housekeeping
- Enforce PPE compliance and safe work practices.
- Maintain clean and organized work areas following 5S principles.
- Report unsafe conditions and ensure corrective actions are taken.
Documentation & Reporting
- Prepare daily production reports.
- Track rejection, rework, and productivity data.
- Maintain core consumption and fettling performance records.
- Report manpower utilization and operational issues to management.
Required Skills
- Strong knowledge of sand casting processes.
- Understanding of core-making techniques and consumables.
- Knowledge of fettling equipment and finishing operations.
- Ability to read engineering drawings.
- Team leadership and manpower management.
- Problem-solving and root cause analysis.
- Basic computer skills (Excel, production reporting).
- Strong communication and coordination skills.
Key Performance Indicators (KPIs)
- Daily production target achievement
- Core rejection percentage
- Fettling productivity
- Rework percentage
- Customer rejection related to core/fettling defects
- On-time availability of cores
- Housekeeping and safety compliance
- Manpower productivity
- Consumable usage and control
Education: Diploma or B.E./B.Tech in Mechanical Engineering
Experience: 3 to 5 years of hands-on experience in fettling processes within a foundry or heavy engineering setting.
Salary: Negotiable up to 5 LPA based on experience and current salary.
Job Location: Sanand, Ahmedabad
For More Details, call on 9714274730 or Mail Send Your cv on tanuja@postaresume.co.in
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