Genetic Callnet Consultancy Pvt Ltd.
Website:
geneticcallnet.com
Company:
https://www.linkedin.com/company/genetic-callnet
Seniority: Mid-Senior level
Industries: Human Resources
Job details:
Job Description
Position
Assistant General Manager (AGM) Operational Excellence Lead (APS &
Improvement Projects)
Department
Operational Excellence
Location
Corporate Office Bangalore
About The Role
Alternicq Limited is seeking an experienced and strategic Operational Excellence leader to
drive enterprise-wide manufacturing transformation through the implementation and
continuous evolution of the Alternicq Production System (APS). This role will lead Lean
transformation initiatives, standardize operational excellence practices across manufacturing
locations, improve manufacturing performance, and build a culture of continuous
improvement.
The incumbent will partner with plant leadership and cross-functional teams to deliver
sustainable improvements in Safety, Quality, Delivery, Cost, Productivity, and Employee
Engagement while developing world-class manufacturing capabilities across the
organization.
Key Responsibilities
- Alternicq Production System (APS) Deployment
Develop, implement, and continuously enhance the Alternicq Production System
(APS) framework across all manufacturing facilities.
Define the APS roadmap, implementation strategy, governance structure, and
maturity assessment model.
Establish standardized operating practices and ensure consistent deployment of APS
principles across all manufacturing locations.
Drive horizontal deployment of successful improvement initiatives and best practices
across plants.
Monitor APS implementation progress through regular governance reviews and
leadership updates.
- Operational Excellence Projects
Conduct Structured problem solving training (Six sigma methodology) for
manufacturing teams
Lead high-impact cross-functional improvement projects using structured problem-
solving methodologies.
Drive Projects Focused On
- Productivity improvement
- Quality enhancement
- Scrap and waste reduction
- OEE improvement
- Cycle time reduction
Ensure projects are completed within defined timelines while delivering measurable
financial and operational benefits.
- Lean Manufacturing, TPM Shopfloor Transformation
Design and implement Lean manufacturing systems to enhance shopfloor efficiency.
Lead Initiatives Including
- 5S Workplace Organization
- TPM
- Visual Factory
- Standard Work
- Material Flow Optimization
- SMED
- Value Stream Mapping (VSM)
Promote a culture of disciplined execution and continuous improvement across
manufacturing operations.
- Performance Management & Digital Transformation
Develop Operational Excellence dashboards to monitor plant performance and
improvement initiatives.
Drive factory digitization by leveraging digital tools for data collection, visualization,
and decision-making.
Present performance reviews and improvement roadmaps to senior leadership.
- Capability Building & Leadership Development
Build organizational capability by coaching and mentoring manufacturing teams on
Lean and Continuous Improvement methodologies.
Design And Conduct Training Programs On
- Lean Manufacturing
- Six Sigma
- TPS/TPM
- Problem Solving
- Operational Excellence Tools
Develop competency matrices, identify capability gaps, and establish structured
learning roadmaps.
Foster a culture of ownership, accountability, innovation, and continuous
improvement throughout the organization.
- Stakeholder Collaboration & Governance
Partner with Plant Heads, Manufacturing, Quality, Engineering, Supply Chain,
Maintenance, and Corporate Functions to drive transformation initiatives.
Facilitate regular governance meetings to review project progress, remove execution
barriers, and ensure alignment with business objectives.
Support annual operational planning, resource allocation, and budgeting for
manufacturing improvement programs.
Communicate project outcomes, best practices, and strategic recommendations to
executive leadership.
Desired Competencies
Technical Competencies
Lean Manufacturing
Toyota Production System (TPS)
Total Productive Maintenance (TPM)
Six Sigma Black Belt
DMAIC Methodology
Statistical Process Control (SPC)
Root Cause Analysis
Value Stream Mapping
OEE Improvement
Kaizen, Poka-Yoke
Visual Management
FMEA
Operational Excellence Frameworks
Leadership Competencies
Strategic Thinking
Project & Program Management
Stakeholder Management
Coaching & Mentoring
Decision Making
Influencing Skills
Presentation & Communication
Results Orientation
Qualifications
Bachelor's Degree in Mechanical, Production, Industrial, Manufacturing, Plastics, or a
related Engineering discipline (BE/B.Tech).
Postgraduate qualification (MBA/PGDM/Operations Management) preferred.
Certified Six Sigma Black Belt (Mandatory).
Lean Manufacturing or TPM certifications will be an added advantage.
Experience
Minimum 10 15 years of progressive experience in Manufacturing, Operational
Excellence, Continuous Improvement, Quality, or Industrial Engineering.
Proven experience driving transformation initiatives across multiple manufacturing
locations.
Demonstrated success in implementing TPM, Lean Manufacturing, and Six Sigma
programs.
Strong track record of delivering measurable business improvements in productivity,
quality, cost, and operational efficiency.
Experience working in high-volume manufacturing environments such as
Packaging, FMCG, Automotive, Plastics, Engineering, Chemicals, or Process
Industries is preferred.
Key Performance Indicators (KPIs)
APS Maturity Improvement & Certifications
Productivity Improvement (%)
Digitization
Quality Improvement (PPM/Defects)
Waste & Scrap Reduction
Training & Capability Development Metrics
SPQCDSM Performance Improvement
Click on Apply to know more.
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