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Job details:
Requirement:
- 7–10+ years of relevant experience in Operational Excellence, Continuous Improvement, Manufacturing Operations, Process Engineering, or Industrial Engineering.
- Mandatory experience in steel, metals, heavy manufacturing, power generation, or a closely related industry.
- Strong hands-on exposure to integrated steel plant operations is highly preferred.
Experience across one or more of the following areas:
- Coke Ovens
- Blast Furnace
- Steel Melting Shop
- Rolling Mills
- Captive Power Plant
- Utilities
- Maintenance
- Process Engineering
- Quality
Required Technical Skills:
- Strong understanding of Lean Six Sigma and DMAIC methodology.
- Strong knowledge of TPM, OEE, Kaizen, 5S, SPC, FMEA, 8D, RCA, and process capability analysis.
- Understanding of steel manufacturing processes and metallurgical operations.
- Understanding of power plant efficiency metrics such as PLF, heat rate, auxiliary consumption, and thermal efficiency.
- Strong analytical and problem-solving capabilities.
- Proficiency in Minitab or equivalent statistical analysis software.
- Proficiency in Microsoft Excel and Power BI/Tableau.
- Ability to quantify project benefits and translate operational improvements into financial savings.
Success in this role will be measured through improvements in:
- Conversion cost per tonne
- Energy consumption per tonne
- Raw material consumption
- Metallic yield
- Overall Equipment Effectiveness (OEE)
- Plant productivity and throughput
- Equipment availability
- Unplanned downtime
- Scrap, rejection, cobble, and scale losses
- Right First Time (RFT)
- Customer complaints
- Captive power PLF
- Specific energy consumption
- Realized cost savings from improvement projects
- Number and value of successfully completed Lean Six Sigma projects
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