Angel and Genie
Website:
angelandgenie.com
Job details:
Job Description
Job Title: Head – Dyeing Production
Location: Gurugram
Department: Production – Dyeing
Reporting to: Operations Head
1. Job Purpose
Lead and manage the Dyeing Production function to achieve production targets, ensure consistent shade quality, improve productivity, optimize resources, and maintain safety, quality, and compliance standards.
2. Scope / Impact
- Dyeing production planning & execution
- Productivity & efficiency improvement
- Shade quality & process control
- Cost optimization & waste reduction
- Safety, quality & compliance
- Team development & operational excellence
3. Broad Role & Responsibility
- Lead the dyeing laboratory for shade development, color matching, and recipe formulation.
- Ensure accurate lab-to-bulk shade reproducibility.
- Approve dye recipes and maintain standard operating procedures for lab trials.
- Manage testing of dyes, chemicals, and auxiliaries before bulk production.
- Maintain records of shade approvals, lab dips, and customer requirements.
- Oversee daily dyeing production planning in coordination with production and planning teams.
- Ensure timely execution of dyeing processes while meeting quality standards.
- Monitor machine utilization, production output, and process efficiency.
- Implement improvements to reduce re-dyeing, shade variation, and wastage.
- Ensure smooth transition from lab sample to bulk production.
- Ensure consistency of shade, fastness properties, and product quality.
- Investigate and resolve dyeing defects such as shade variation, patchiness, staining, and uneven dyeing.
- Work closely with the quality team for final product approvals.
- Maintain compliance with customer specifications and industry standards.
- Optimize dyeing processes for cost reduction, productivity improvement, and chemical efficiency.
- Introduce new dyes, chemicals, and technologies to improve results.
- Implement best practices for energy, water, and chemical consumption.
- Ensure adherence to safety standards, environmental regulations, and chemical handling procedures.
- Coordinate with EHS teams to maintain safe working conditions.
- Ensure compliance with sustainability and wastewater treatment guidelines.
4. Competency
- Lead production operations.
- Drive operational excellence.
- Optimize production processes.
- Improve productivity & efficiency.
- Manage manpower effectively.
- Control production cost.
- Ensure quality compliance.
- Analyze production data.
- Drive continuous improvement.
- Build high-performance teams.
5.Key Performance Indicators (KPIs)
- Production Target Achievement
- OEE Improvement
- First Pass Yield (FPY)
- Shade Right First Time (RFT)
- Rejection & Rework Reduction
- Chemical & Dye Consumption
- Utility Consumption Reduction
- Machine Utilization
- On-Time Production Delivery
- Productivity Improvement
- Safety Compliance
- Employee Skill Development
6.Technical Competencies
- Dyeing Process Management
- Shade Matching & Color Control
- Production Planning
- Textile Dyeing Chemistry
- Process Optimization
- Root Cause Analysis (5 Why, Fishbone)
- Lean Manufacturing
- Kaizen & 5S
- OEE Improvement
- Quality Systems
- Cost & Waste Control
- MS Excel & Production MIS
7.Behavioral Competencies
- Lead teams effectively
- Think strategically
- Solve problems proactively
- Make timely decisions
- Communicate effectively
- Collaborate cross-functionally
- Coach and develop teams
- Focus on results
- Drive continuous improvement
8. Education
B.Tech (Textile, Chemical)
9. Experience
15–20 years in Dyeing Production, preferably in Zipper Industries, poly Threads, with at least 5 years in a leadership role.
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