Chemplast Sanmar Limited
Website:
sanmargroup.com
Job details:
Job Profile:
Being a Manufacturing Engineer to Design, optimize, and manage integrated systems of people, materials, equipment, and process to enhance productivity, quality, cost efficiency, and delivery performance in seal manufacturing operations.
KEY RESPONSIBILITIES:
- Basic Knowledge of CAD/CAM proficiency is required
- Cutting tools planning
- Process plan for new parts
Production System Design:
- CNC programming for machining
- Layout design for high‑mix, low‑volume products
- Value Stream Mapping for standard vs. engineered‑to‑order products
- Line balancing from raw material to finished part
- Reduction of WIP across processes
Capacity & Planning:
- Capacity modelling for bottleneck operations
- Standardization of setup and cycle times
- Time & motion studies
- ROI analysis for new investments
Lean & Continuous Improvement:
- Kaizen events for setup reduction in small‑batch lots
- SMED (Single Minute Exchange of Dies) implementation
- Tooling & fixture standardization across machining
- OEE tracking on critical machines
- Scrap/rework analysis and automation solutions for high‑volume products
Ergonomics, 5S & Safety:
- Ergonomic cell/machine layout design
- Material handling automation/simplification
- Implementation of 5S and safety practices
Quality Systems & Data Exposure:
- Statistical analysis/SPC for critical dimensions
- Preparation of process flow, control plan & PFMEA
Supply Chain Facilitation – Factory consumables & Tools:
- Control of consumable expenditure within targets
- Kanban system implementation for high‑movement consumables
- Safety stock management based on ROL, MOQ & lead time
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