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Website:
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Job details:
Key Responsibilities
Mechanical Design & Engineering:
Design, develop, and implement mechanical systems for biogas plants, including digesters (various types), gas holders, slurry handling systems (pumps, mixers, agitators), and piping networks.
Prepare mechanical drawings, schematics, and specifications for all mechanical equipment and systems.
Perform mechanical calculations, such as pressure vessel design, fluid flow analysis, and heat transfer calculations.
Select and specify appropriate mechanical equipment, such as pumps, compressors, blowers, valves, and heat exchangers.
Ensure compliance with relevant mechanical codes and standards (e.g., ASME, API).
Installation & Commissioning:
Oversee the installation and commissioning of mechanical equipment and systems, ensuring proper alignment, installation, and safety measures.
Conduct site inspections and supervise mechanical contractors during installation and testing.
Commission and test mechanical systems, including digesters, gas holders, slurry handling systems, and piping networks.
Troubleshoot and resolve any mechanical issues during the commissioning phase.
Maintenance & Troubleshooting:
Provide technical support for the operation and maintenance of mechanical systems within the biogas plant.
Diagnose and troubleshoot mechanical problems, such as pump failures, leaks, blockages, and equipment wear and tear.
Perform preventive maintenance on mechanical equipment, such as pump inspections, bearing replacements, and equipment overhauls.
Maintain accurate records of all mechanical maintenance activities.
Process Optimization:
Analyze biogas plant operations and identify areas for improvement in mechanical system performance and efficiency.
Implement process optimization strategies to enhance gas production, reduce energy consumption, and improve overall plant efficiency.
Investigate and implement new technologies to improve the performance and reliability of biogas plant mechanical systems.
Safety & Compliance:
Ensure compliance with all safety regulations and best practices related to the operation and maintenance of mechanical equipment.
Conduct safety inspections and implement safety measures to prevent mechanical accidents.
Train plant operators on safe operation and maintenance procedures for mechanical equipment.
Research & Development:
Stay abreast of the latest advancements in mechanical engineering and biogas technologies.
Explore and implement innovative technologies to improve the design, operation, and maintenance of biogas plant mechanical systems.
Conduct research and development activities to optimize mechanical systems for specific biogas plant applications.
Required Skills & Qualifications
Bachelor's degree in Mechanical Engineering from a recognized university.
5+ years of professional experience in the design, installation, and maintenance of mechanical systems for industrial plants, preferably biogas plants.
Strong understanding of mechanical engineering principles, including thermodynamics, fluid mechanics, heat transfer, and machine design.
Proficiency in mechanical design software such as AutoCAD Mechanical, SolidWorks, or similar tools.
Experience with the operation and maintenance of industrial equipment, such as pumps, compressors, and heat exchangers.
Excellent troubleshooting and problem-solving skills.
Strong analytical and communication skills.
Ability to work independently and as part of a team.
Strong commitment to safety and quality.
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