Website:
Job details:
Employer - Listed Automotive Company
Role. – AM/ Manager- Welding Process planning & development
Functional Area - Welding Technology
Job Location - Pune
Qualification - B.E/ B Tech in Mechanical and Mtech in Welding Technology
Role and Responsibilities
Role: Planning and Development of Innovative Joining Technologies e.g. Welding, Soldering, Brazing etc. for 2Wh EV components (e.g. Battery, Motor etc) & 2Wh / 3Wh IC components (e.g. Fuel tank, Frame body, silencer & CV (commercial vehicle) weldments
Technical/ Functional:
- Extensive work exposure in EV components required, e.g. Cell terminals welding in EV battery, copper terminals welding in motor, wave soldering & Surface mounted technology (SMT) for making PCBs, and thorough knowledge of innovative welding technologies like Continuous/Pulse/SM Laser Welding, Parallel Electrode Transistor based Series spot/projection welding, ultrasonic wire bonding etc.
- Work exposure and thorough knowledge about dissimilar material joining (e.g. copper to steel, Aluminum to steel etc.), thin sheet with unequal thicknesses joining (e.g. min. 0.2 mm to max. 3 mm)
- Thorough knowledge of following conventional welding processes: -
i. Robotic MIG/MAG welding
ii. Resistance spot/seam (circumferential / mash), projection welding
iii. Laser Welding (Continuous/Pulse)
iv. TIG Welding (filler/non-filler)
v. Gas Brazing / Induction Brazing / MIG Brazing)
vi. Soldering (Wave soldering, SMT etc.)
- Expertise in understanding welding simulation software’s (e.g. Simufact, Sysweld etc.)
- Knowledge of welding metallurgy
- Knowledge of Welding fixture concepts
- Knowledge of welding quality inspection techniques - NDT/DT
- Expertise in setting up optimum weld process parameters.
- Capability to analyze & resolve defects reported.
- Thorough knowledge about process/ fixtures tryout & proving procedures.
- Knowledge about automotive industry standards and regulations applicable.
Soft Skill set:
- Excel, Power Point, SAP, Team Centre, NX Unigraphics, Welding Simulation analysis software’s
Responsibilities:
New Process Development
- Explore development and productionization of innovative welding technologies
- Adoption of emerging welding technologies (e.g. SM laser with core + ring beams & LDD; EBW, FSW etc.)
- AI adoption (data annotation), analysis, digital twin) – smart manufacturing
Process Planning
- Design simplification & rationalization of new model parts & identifying DFM/A, PQS-CTQ points.
- Process planning for standard process & process parameters optimization.
Flawless Manufacturing & Product quality enhancement
- Resolution of QSR / Field Quality issues and IHR Quality issues at Vendor
- Improve Process reliability for zero defect supplies
- Aesthetics improvement of weldments.
New Product Development
- Selection of Joining process wrt joint design for new products to achieve zero defect, lowest cost & timely delivery
- To establish necessary Poka-Yoke/interlocks for fool proof manufacturing of weldments.
- Design and development of welding fixtures
Cost reduction & Capital Investment avoidance
- To generate VAVEs for welding parts cost reduction
- Right sizing of equipment for investment cost reduction
Green processes
- Adoption of Green processes in welding
- Resource conservation in welding processes.
Please send your CV with below details if this suits your requirement:
1. Current Salary –( Fix + Variable)
2. Expected CTC :
3. Current Employer –( if working)
4. Current Location
5. Notice Period –( if working)
6. Ok for Work from Office from Pune office-
7. Total years of experience in Welding Technology in EV role ( in years)
8. Aggregate % in Btech
9 10th and 12th &Bachelors percentile -
10 Reason for job change-
11 Last appraisal in % and received date-
12. Promotion Due (if any)-
13 Married./ single
14 DOB
15 Native Place
Thanks and Regards
Saket
Phenom Placement
saket@phenomplacement.com
Click on Apply to know more.