Skilled Technician - Level II - SHOP
Cummins India
- Location
- Phaltan, Maharashtra, India
- Job type
- Full-time
Required skills
- adaptability
- Assembly
- communication skills
- cross-functional
- manufacturing operations
- Root Cause Analysis
- TCP
- uptime
About the role
Cummins India
Website:
cumminsindia.com
Job details:
Key Responsibilities
Health, Safety & Environmental (HSE)
- Demonstrate a strong commitment to workplace safety by adhering to all Cummins HSE policies, procedures, and standards.
- Stop work immediately and report unsafe conditions, incidents, near misses, or injury hazards.
- Follow Lockout-Tagout (LOTO), electrical safety requirements, and safe work practices.
- Conduct Job Safety Assessments (JSA) and utilize appropriate personal protective equipment (PPE).
- Recognize environmental impacts and support sustainability initiatives within manufacturing operations.
- Promote an interdependent safety culture by identifying, correcting, and escalating hazards.
Maintenance & Equipment Reliability
- Perform preventive, predictive, corrective, emergency, and breakdown maintenance activities.
- Troubleshoot, diagnose, and repair electrical systems, industrial controls, automation equipment, PLCs, drives, and production machinery.
- Support equipment uptime initiatives through effective failure analysis and reliability improvement activities.
- Maintain and repair production, assembly, and testing equipment according to established standards and procedures.
- Document maintenance activities and provide feedback into preventive maintenance systems.
Automation, Robotics & Controls
- Maintain and troubleshoot Siemens S7-1500 PLC-based automation systems using Siemens TIA Portal.
- Perform PLC programming modifications, upgrades, and system enhancements.
- Support operation and maintenance of industrial robots including ABB, FANUC, Yaskawa, Universal Robots, and collaborative robotics systems.
- Troubleshoot motion control, servo systems, industrial drives, and machine automation technologies.
- Support machine communications through PROFINET, OPC UA, TCP/IP, and related industrial networking protocols.
- Assist with integration of manufacturing systems, machine vision solutions, process controls, and CMES systems.
Quality & Operational Excellence
- Perform work according to technical specifications, electrical schematics, process documentation, and quality standards.
- Conduct quality inspections and identify opportunities to reduce quality and cost risks.
- Analyze equipment failures, conduct Root Cause Analysis (RCA), and implement corrective actions.
- Participate in Total Productive Maintenance (TPM), continuous improvement, and operational excellence initiatives.
- Identify manufacturing constraints and contribute to process optimization efforts.
Asset Care & Housekeeping
- Maintain tools, fixtures, assembly equipment, and testing systems.
- Support calibration, inspection, and functionality verification activities.
- Maintain clean, organized, and safe work areas.
- Support spare parts management and inventory planning for maintenance and automation assets.
Collaboration & Development
- Collaborate with Production, Quality, Manufacturing Engineering, IT, Maintenance, and support teams to achieve operational goals.
- Coordinate with vendors and contractors during maintenance and improvement projects.
- Communicate technical issues, solutions, and improvement opportunities effectively to stakeholders.
- Support and mentor junior technicians when required.
- Complete required technical, safety, and professional development training.
Qualifications
Required Qualifications
- High school diploma, secondary education certificate, technical diploma, or equivalent applicable experience.
- Relevant industrial maintenance, automation, electrical, or manufacturing experience.
- Ability to read and interpret electrical schematics, control drawings, manuals, and technical documentation.
- Knowledge of industrial safety practices and electrical safety requirements.
Preferred Qualifications
- Technical certifications in Electrical Systems, PLC Programming, Robotics, Industrial Automation, Mechatronics, or Maintenance.
- Experience working within manufacturing or high-volume production environments.
- Experience with automation, robotics, industrial networking, and machine controls.
- Knowledge of TPM, Lean Manufacturing, Root Cause Analysis, and reliability-centered maintenance practices.
Licenses & Certifications
- Additional technical certifications are preferred.
- Export control or sanctions-related licensing may be required where applicable.
Skills
Technical Skills
- Electrical troubleshooting and fault diagnosis.
- Industrial automation and control systems maintenance.
- Siemens TIA Portal and Siemens S7-1500 PLC programming and troubleshooting.
- Robotics troubleshooting and maintenance (ABB, FANUC, Yaskawa, Universal Robots).
- Industrial communication protocols including PROFINET, OPC UA, and TCP/IP.
- Motion control systems, drives, and servo technologies.
- Machine vision and manufacturing systems integration.
- Preventive, predictive, corrective, and reliability-focused maintenance.
- Root Cause Analysis (RCA) and continuous improvement methodologies.
- Technical documentation interpretation and problem resolution.
Professional & Behavioral Skills
- Strong analytical and problem-solving capability.
- Effective verbal and written communication skills.
- Ability to collaborate across cross-functional teams.
- Sound decision-making and troubleshooting judgment.
- Customer and business focus.
- Adaptability and learning agility.
- Ability to prioritize work and perform effectively under pressure.
- Commitment to safety, quality, and operational excellence.
- Ability to coach, support, and work effectively with diverse teams.
Experience
- Relevant work experience or intermediate to advanced technical knowledge gained through education, training, apprenticeships, or industrial experience.
- Experience supporting electrical, automation, robotics, manufacturing, or maintenance operations.
- Hands-on experience with industrial equipment troubleshooting and repair.
- Experience participating in continuous improvement, TPM, Lean, or reliability initiatives.
- Previous experience in high-volume manufacturing environments is preferred.
- Experience supporting automated production systems and industrial controls is considered a strong advantage.
Core Competencies
- Collaborates
- Communicates Effectively
- Customer Focus
- Decision Quality
- Drives Results
- Demonstrates Self-Awareness
- Nimble Learning
- Health and Safety Fundamentals
- Controls Safety
- Manufacturing Knowledge
- Values Differences
Job Manufacturing
Organization Cummins Inc.
Role Category On-site with Flexibility
Job Type Shop
ReqID 2431813
Relocation Package Yes
100% On-Site No
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