Engineer-Automation/PLC Programming

Preferred : 8 to 10 years of experiance in Packaging machine , with experience in motion based programming, Experience from Horizontal form fill machines , Vertical form filling machine preferred

System Design:

• Analyze process requirements and develop control logic for PLC systems.
• Design and configure PLC hardware, including I/O modules and communication networks.
• Select and integrate HMIs (Human Machine Interfaces) for operator interaction.

• PLC Programming:
• Write PLC programs using ladder logic, structured text, or other PLC programming languages.
• Develop complex control sequences to manage machine operations.
• Implement safety interlocks and error handling routines.
• Testing and Validation:
• Thoroughly test PLC programs to ensure functionality and accuracy.
• Validate system performance against design specifications.
• Conduct system simulations to identify potential issues.
• Troubleshooting and Maintenance:
• Diagnose and resolve PLC system malfunctions
• Implement corrective actions to minimize downtime
• Perform regular system backups and updates
• Collaboration:
• Work closely with electrical and mechanical engineers to integrate PLC systems with other equipment
• Collaborate with production teams to optimize process control strategies
• Provide technical support to maintenance technicians
  

Required skills for a PLC engineer:

Technical Knowledge:

• Expertise in PLC programming languages (ladder logic, structured text, etc.)
• Understanding of electrical circuits, control systems, and industrial automation concepts
• Familiarity with Allen Bradley & Siemens PLC, HMI, SERVO brands and their programming environments.

Problem-solving Skills:

• Ability to troubleshoot complex system issues and identify root causes
• Logical reasoning and analytical skills to debug PLC code

Communication Skills:

• Effective communication with cross-functional teams (engineering, operations, maintenance)
• Ability to document system design, programming logic, and maintenance procedures

Other Skills:

• Understanding of safety standards relevant to industrial automation
• Ability to work independently and as part of a team.
• Qualification: B.E. / B. Tech