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Operations
· Setup and verify the placement of specified anilox rolls, setting print cylinders in proper print stages, filling ink, and the proper material at the press
· Setup and verify the placement of the correct inks, coating, and varnish
· Setup and verify correct plate and registration, unwind position, size/height/width during make ready
· Load proper film onto unwind
· Fill ink pumps, secures hoses, and transfers ink to designated printing unit
· Set ink viscosities to prescribed standards using Zahn cup and timer
· Lift and transport ink kits as necessary
· Evaluate and monitor color and defects during the run and adjust accordingly
· Evaluate and adjust register during make-ready and run
· Proper monitoring, upkeep, change and disposal of doctor blades
· Assist operator in matching printed ink samples to color standards at prescribed intervals
· Watch web for problems during operator absence and reacts accordingly
· Secure materials for impending jobs as production activity allows
· Return ink and other materials to their designated storage areas with proper information attached
· Perform other duties and/or responsibilities as assigned
· Report any safety concerns to management immediately
Quality Control
· Verify adequate number of feet have been run to satisfy the order quantity
· Check for defects and correct side to print on using base film guide
· Check ink viscosities at prescribed intervals and ensures ink volume sufficiency
Maintenance
· Maintain accurate weight records
· Maintain adequate ink and film supplies to press and replenishes unwind material as required
· Clean equipment and keep work area neat and organized
Reporting and Record Keeping
· Document ink viscosities at prescribed intervals
· Verify all job-related items (job bag and contents, Flexo Inspection Verification signoffs, Job History Sheet, press and press area clean, etc.) are complete prior to next job
· Record of all data and comments regarding position of colors, plates, and anilox rolls on the ink history sheet
Compliance/Other tasks
· Comply with all company policies and procedures including GMP, PPE, HACCP, LOTO, and JSA regulations.
· Responsible for ensuring, where applicable, the product safety, quality, regulatory compliance and legality of all products produced and sold.
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