Velmurugan Heavy Engineering Industries Private Limited
Website:
velmurugan.in
Job details:
Job title : Quality Assurance Manager
Department : Quality
Tasks / Roles and Responsibilities
1. Project Quality Planning & Execution
- Participate in pre-order, post-order, and feasibility reviews to ensure quality requirements are defined and achievable
- Prepare Quality Assurance Plans (QAP), Inspection Test Plans (ITP) where not available
- Define and issue Technical Delivery Conditions to procurement team
- Ensure implementation of codes & standards (ASME, ASTM, API, ISO 3834, EN 1090, etc.)
2. Documentation & Process Control
- Prepare, review, and approve SOPs / Work Instructions for critical activities
- Ensure proper documentation from raw material stage to final inspection
- Monitor traceability, WPS, PQR, WPQR, material certification, and test reports
- Maintain MIS reports, dashboards, and quality records
3. Welding, NDT & Inspection Management
- Oversee welding activities, weld mapping, WPS/PQR qualification
- Ensure NDT compliance (RT, UT, PT, MT) as per standards
- Monitor PWHT, hardness testing, PMI, hydro testing
- Control weld repair rate and drive reduction initiatives
4. Non-Conformance & Complaint Handling
- Handle internal NC and customer complaint reviews with cross-functional teams
- Perform root cause analysis (RCA) and ensure CAPA implementation
- Track and ensure timely closure of non-conformities
5. Audit & Compliance Management
- Conduct daily shop floor audits and raise non-conformities
- Handle internal audits and IMS audits (ISO 9001, 14001, 45001)
- Coordinate customer audits, TPI inspections, and certification audits
- Ensure readiness for new certifications and surveillance audits
6. Supplier & Vendor Quality Management
- Perform supplier evaluation and re-evaluation
- Conduct vendor audits and capability assessments
- Monitor supplier performance and vendor rating system
7. Calibration & Quality Systems
- Ensure calibration of measuring and testing equipment
- Maintain compliance with IMS standards and quality systems
- Identify quality risks and opportunities and implement mitigation plans
8. Customer & Stakeholder Management
- Coordinate with customers, consultants, and third-party inspectors
- Handle customer feedback and perception analysis
- Ensure customer satisfaction and compliance to requirements
9. Team Management & Training
- Guide QA/QC team, inspectors, and engineers
- Conduct training programs on quality standards, welding, and inspection
- Drive quality culture, 5S, Kaizen, and continuous improvement initiatives
Job requirements (education, experience, additional qualifications)
Education:
- Diploma / Bachelor’s or Master’s Degree in Mechanical / Production / Manufacturing Engineering
Experience:
- Diploma: 15+ years OR
- BE / B.Tech: 10+ years
- Strong experience in heavy fabrication, boilers, pressure vessels, piping, oil & gas projects
Mandatory Skills:
- Strong expertise in Welding, Fabrication, NDT & Inspection
- Certifications: ASNT Level II (RT, UT, PT, MT), CSWIP / CWI
- Knowledge of ASME Codes, ISO 3834, EN 1090, APQP, PPAP
- Experience in QA documentation, audits, vendor quality, and customer coordination
- Strong root cause analysis, SPC, and problem-solving skills
Preferred Skills:
- Lead Auditor Certification (ISO 9001 / 14001 / 45001)
- Exposure to international projects (Oil & Gas / Power / Refinery)
- Six Sigma / Lean / 5S implementation
- Strong communication in Tamil, English, Hindi
KPIs:
- Reduction in customer complaints & rework
- On-time closure of NCs
- Audit compliance rate (Internal & External)
- Improvement in First Pass Yield (FPY)
- Reduction in weld repair rate & rejection
- Supplier quality performance improvement
- Customer satisfaction score
📩 Interested candidates can share their resume to hr@velmurugan.in
📞 Contact: 98427 56547
Click on Apply to know more.