QC Engineer
Castolin Eutectic
- Location
- Coimbatore, Tamil Nadu, India
- Job type
- Full-time
Required skills
- AWS
- compliance
- Flux
- lab testing
- Root Cause Analysis
About the role
Castolin Eutectic
Website:
castolin.com
Job details:
- Incoming Raw Material Inspection
- Inspect incoming raw materials Brazing wire, flux chemicals, minerals, and packing materials.
- Verify Mill Test Certificates (MTC) / Certificates of Analysis (COA) against specifications.
- Conduct visual and dimensional checks of core wire and raw materials.
- Ensure proper identification, traceability, and segregation of accepted/rejected materials.
- Raise Non-Conformance Reports (NCR) for rejected materials.
- In-Process Quality Control
- Review of special process records.
- Drying and DHR cycles (temperature & time) review.
- Ensure adherence to approved process parameters and work instructions.
- Perform routine inspections for coating uniformity, cracks, and surface defects.
- Control and record process deviations.
- Finished Product Inspection & Testing
- Inspect finished electrodes for:
- Length, diameter, coating thickness
- Coating adhesion and integrity
- Surface finish and marking
- Conduct or coordinate mechanical and welding tests such as:
- Tensile strength
- Bend test
- Elongation
- Weldability and arc stability
- Verify compliance with applicable standards (AWS / IS / EN).
- Approve or reject batches based on test results.
- Laboratory Testing & Equipment Control
- Review routine lab testing of raw materials and finished electrodes test results.
- Ensure proper handling and preparation of test samples.
- Maintain and monitor calibration status of testing instruments.
- Ensure accuracy and repeatability of test results.
- Documentation & Record Keeping
- Maintain accurate records of:
- Incoming inspection reports
- In-process inspection logs
- Final inspection and test reports
- Ensure full batch traceability from raw material to finished product.
- Prepare daily, weekly, and batch quality reports.
- Follow document control requirements as per ISO 9001.
- Non-Conformance & Corrective Actions
- Identify and report non-conforming products and processes.
- Assist in root cause analysis (RCA) of defects.
- Support implementation and verification of corrective and preventive actions (CAPA).
- Ensure proper disposition of rejected materials (rework/scrap).
- QA Support & Audit Participation
- Support QA team during internal and external audits.
- Ensure inspection records and documents are audit-ready.
- Assist in preparation of quality dossiers and compliance reports.
- Customer & Trial Support
- Support sample preparation and testing for customer approvals.
- Assist in investigation of customer complaints and provide data/report support.
- Safety & Shopfloor Discipline
- Ensure compliance with safety practices in production and lab areas.
- Monitor proper usage of PPE (gloves, masks, safety shoes, etc.).
- Follow safe handling of chemicals and hot materials.
- Maintain good housekeeping and 5S practices.
- Continuous Improvement
- Suggest improvements in process control and inspection methods.
- Work towards reducing defects, rework, and process variations.
Participate in quality improvement initiatives.
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