Growel Softech Pvt Ltd
Website:
growelsoftech.com
Job details:
Position : Plant Head
Location- Hyderabad
Experience- Min 12Years
Industry: Forging / Heavy Engineering / Turbine Components
Role Overview
The Plant Head will be responsible for overall operations of the forging unit, specifically
managing high-tonnage hammer press operations (18 MT and above) for manufacturing
critical components such as turbine blades. The role involves end-to-end responsibility for
production, quality, maintenance, safety, and team management.
Key Responsibilities
Plant Operations
Oversee complete plant operations including forging, heat treatment, machining,
and finishing
Ensure smooth functioning of 18 MT hammer press and associated equipment
Drive production planning and execution as per project timelines
Forging & Technical Expertise
Manage heavy forging processes for turbine components
Ensure correct process parameters (temperature, pressure, cycle time)
Handle die management, material flow, and forging quality
Production & Efficiency
Monitor plant KPIs (OEE, productivity, rejection rates)
Optimize production output and reduce downtime
Implement lean manufacturing practices
Quality Control
Ensure adherence to strict quality standards (aerospace/power grade)
Coordinate with QA/QC for inspections (NDT, UT, RT, DPI)
Minimize defects and ensure zero rework
Maintenance
Oversee Preventive And Breakdown Maintenance Of
- Hammer press
- Furnaces
- Cranes & utilities
Ensure minimum machine downtime
Team Management
Lead a team of engineers, supervisors, operators, and technicians
Ensure proper manpower planning and shift management
Train teams on safety and operational best practices
Safety & Compliance
Ensure strict adherence to safety standards in high-risk forging operations
Implement EHS practices and statutory compliance
Key Requirements
Qualification
B.E / B.Tech in Mechanical / Production Engineering
Experience
12–20+ years in forging / heavy engineering industry
Hands-on Experience With
- High tonnage hammer press (10T–18T+) or hydraulic press
- Turbine / aerospace / heavy component manufacturing
Technical Skills
Deep knowledge of:
- Forging processes (open die / closed die)
- Heat treatment cycles
- Material behavior (alloys, superalloys)
Exposure to turbine components is highly preferred
Leadership Skills
Strong plant management and decision-making ability
Experience in handling large teams and multiple departments
Preferred Profile
Experience in turbine blade / aerospace component manufacturing
Exposure to companies like forging majors / heavy engineering firms
Strong focus on quality, safety, and process optimization
Click on Apply to know more.