Toyo Kombucha
Website:
toyokombucha.com
Job details:
Job Description: Mechanical Maintenance Engineer / Supervisor
Company: K95 Foods Pvt. Ltd.
Industry: Beverage / FMCG / Manufacturing
Location: Bahadurgarh, Haryana
Role Summary
We are looking for a hands-on Mechanical Maintenance Engineer / Supervisor for our beverage manufacturing plant. The person should be practical, active on the shop floor, and capable of reducing machine breakdowns through proper root cause analysis, preventive maintenance, and team supervision.
This role is not only for office supervision. The candidate must be comfortable working directly on machines, guiding fitters, checking mechanical issues, and taking ownership during breakdowns.
Key Responsibilities
1. Breakdown Handling
The candidate will be responsible for attending and resolving mechanical breakdowns in plant machinery.
Responsibilities include:
- Attend machine breakdowns with urgency.
- Diagnose the actual root cause of mechanical failures.
- Guide fitters and technicians during repair work.
- Personally inspect machines, parts, alignment, bearings, seals, belts, chains, shafts, valves, and leakages.
- Ensure temporary fixes do not become permanent solutions.
- Maintain breakdown history and corrective action records.
2. Preventive Maintenance
The candidate must create and follow a proper preventive maintenance system.
Responsibilities include:
- Prepare machine-wise preventive maintenance checklists.
- Conduct daily, weekly, and monthly maintenance checks.
- Monitor lubrication, vibration, abnormal sound, heating, leakages, loose bolts, and wear parts.
- Identify early signs of failure before machines break down.
- Maintain preventive maintenance records.
3. Machine and Utility Maintenance
The candidate should have practical knowledge of:
- Filling machines
- Capping / crowning machines
- Labelling machines
- RFC machines
- Conveyors
- Pumps
- Gearboxes
- Bearings
- Chains and sprockets
- Pneumatic cylinders and valves
- Steam lines
- PHE
- Chiller / glycol system
- Cooling tower
- Utility piping
4. Root Cause Analysis and CAPA
The candidate should be able to identify why the same problem is happening repeatedly.
Responsibilities include:
- Perform RCA for repeat breakdowns.
- Use basic 5 Why analysis.
- Prepare corrective and preventive action plans.
- Ensure the same breakdown does not repeat again and again.
- Track action points until closure.
5. Team Supervision
The candidate will guide fitters, helpers, and machine operators.
Responsibilities include:
- Assign daily maintenance work.
- Check the quality of repair work.
- Train fitters and operators on basic machine checks.
- Improve maintenance discipline on the shop floor.
- Coordinate with production, electrical, and utility teams.
- Maintain proper tools and critical spares.
6. Emergency Support
Candidate must be willing to support urgent plant breakdowns and emergency maintenance requirements beyond regular duty hours as per plant requirement and company policy.
Required Skills
The candidate must have hands-on experience in:
- Bearing replacement
- Mechanical seal replacement
- Pump opening and fitting
- Conveyor alignment
- Chain and sprocket setting
- Gearbox checking
- Shaft alignment
- Mechanical leakage fixing
- Valve replacement
- Basic welding and fabrication coordination
- Machine setting and adjustment
- Preventive maintenance planning
- RCA and CAPA documentation
Qualification
Any one of the following:
- Diploma in Mechanical Engineering
- B.Tech Mechanical, only if the candidate has strong practical shop-floor experience
Experience Required
Preferred Experience: 5–8 years
Click on Apply to know more.