Intellectt Inc
Website:
intellectt.com
Job details:
Intellectt is seeking an experienced Mechanical Design Engineer with expertise in industrial enclosure design. The ideal candidate will have hands-on experience designing, developing, and validating mechanical enclosure systems using SolidWorks, ensuring compliance with NEMA 4X and IP63 environmental protection standards. You will be responsible for taking designs from concept through production while collaborating with cross-functional engineering and manufacturing teams.
Key Responsibilities
Mechanical Enclosure Design
- Design mechanical enclosures, housings, panels, and sheet metal assemblies using SolidWorks 3D CAD.
- Develop detailed manufacturing drawings, BOMs, and GD&T documentation.
- Conduct Design for Manufacturability (DFM) reviews with fabrication and supply chain teams.
- Maintain engineering documentation using SolidWorks PDM/PLM with proper revision control.
NEMA & IP Compliance
- Design enclosures compliant with NEMA 4X requirements for corrosion resistance, dust protection, and water ingress.
- Develop products meeting IEC 60529 IP63 protection standards.
- Select suitable materials, gaskets, coatings, seals, and hardware for environmental protection.
- Support environmental qualification testing including:
- IP Ingress Testing
- Salt Spray Testing (ASTM B117)
- Thermal Cycling
- Vibration Testing
Engineering Analysis & Validation
- Perform SolidWorks Simulation (FEA) for structural, thermal, and stress analysis.
- Conduct tolerance stack-up analysis.
- Coordinate with third-party certification laboratories for NEMA/IEC testing.
- Analyze test results and implement design improvements.
Cross-Functional Collaboration
- Coordinate with Electrical Engineering teams for:
- PCB layout integration
- Thermal management
- Cable routing
- Support Manufacturing, Quality, and Field Engineering during production and installation.
- Participate in customer technical reviews and Factory Acceptance Testing (FAT).
Documentation & Quality
- Maintain Design History Files (DHF), ECOs/ECNs, and engineering records.
- Ensure compliance with:
- ISO 9001
- UL 508A
- NFPA 70 (NEC)
- CSA
- CE
- RoHS
Required Qualifications
- Bachelor's Degree in Mechanical Engineering or related discipline.
- 6+ years of experience in mechanical enclosure design.
- Strong expertise in SolidWorks:
- 3D Modeling
- Sheet Metal
- Assemblies
- Drawings
- SolidWorks Simulation
- Hands-on experience designing NEMA 4X enclosures.
- Strong understanding of IEC 60529 IP63 standards.
- Proficiency in GD&T (ASME Y14.5).
- Experience with:
- Gaskets & sealing systems
- Surface treatments
- Sheet metal fabrication
- Welding
- Machining
- Casting processes
Preferred Qualifications
- Experience with SolidWorks PDM/EPDM.
- Knowledge of:
- UL 508A
- UL 50E
- Experience in electronics enclosure thermal management.
- Exposure to ATEX/Class I Division 2 enclosure design.
- CSWP/CSWA Certification.
- Experience in ISO 9001 quality systems.
- Knowledge of ANSYS or Abaqus is an added advantage.
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