The Molding Operator 3 is an advanced-level operator responsible for full machine setups, process control, and complex troubleshooting of molding equipment. This role serves as a technical resource within the department and plays a key role in maintaining process stability, reducing scrap, and optimizing machine performance. The Molding Operator 3 operates with minimal supervision and supports continuous improvement initiatives while ensuring compliance with safety, environmental, and quality standards.
Perform complete machine setups, mold changes, and material changeovers independently
Establish and verify proper process parameters to meet quality and production standards
Diagnose and resolve complex molding defects and process instability issues
Analyze scrap trends and implement corrective actions to improve yield and efficiency
Optimize cycle times and machine performance while maintaining quality requirements
Validate first-piece inspections and ensure conformance to control plans and specifications
Utilize precision measuring tools and quality documentation to verify dimensional accuracy
Collaborate with Engineering, Quality, and Maintenance on tooling improvements and process enhancements
Support new product launches, trials, and process validation activities
Serve as an escalation point for Molding Operator 1 and 2 employees
Train and mentor lower-level operators on setup procedures, defect identification, and troubleshooting techniques
Ensure accurate production reporting and documentation in required systems
Maintain strict adherence to 5S standards and all safety procedures, including lockout/tagout
Participate in and lead continuous improvement initiatives focused on process capability and waste reduction
Perform additional duties as assigned.