Varun Group of Companies
Website:
varuncasting.com
Job details:
Responsibilities
Machine SetupSet up HMC/VMC machines as per production requirements.
- Mount and align fixtures, components, tools, and workholding devices.
- Ensure proper job clamping and component positioning.
Tool Setting & OffsetLoad and set cutting tools as per the tool list.
- Set tool length, diameter, wear and work offsets.
- Check tool condition and replace worn/damaged tools.
Program HandlingLoad the correct CNC program and verify program number/revision.
- Make minor offset corrections based on inspection results.
- Coordinate with the CNC programmer for program-related issues.
First Piece Inspection Produce the first-off component after setup.
- Check critical dimensions using vernier, micrometer, bore gauge, height gauge, etc.
- Get first-piece approval from Quality before starting batch production.
Production MonitoringOperate and monitor HMC/VMC machines during production.
- Maintain required cycle time and production targets.
- Monitor tool wear, coolant condition, machine alarms and machining parameters.
Quality Control Ensure components are produced as per drawing and control plan.
- Identify dimensional and machining defects.
- Segregate and report rejected/non-conforming components.
Machine & Tool Maintenance Perform basic daily machine checks and cleaning.
- Ensure proper coolant, lubrication and chip removal.
- Report machine abnormalities, breakdowns and tool-related issues to Maintenance.
Documentation Maintain setup sheets, tool records, production reports and inspection records.
- Record tool changes and offset corrections.
- Follow traceability and production documentation requirements.
Safety & 5S Follow all machine safety procedures and PPE requirements.
- Maintain 5S around the machine and work area.
- Ensure safe handling of tools, fixtures and components
Shift Handover
- Properly communicate machine status, tool condition, pending jobs, quality issues and production status to the next shift.
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