Akkodis
Website:
akkodis.com
Job details:
Headliner (Roof Trim) Lead Engineer/ Headliner Design Engineer
Location: Pune: Onsite
Job Type: Permanent
IMMEDIATE JOINERS ONLY REQUIRED
Key Responsibilities:
· Design and develop Headliner (Roof Trim) systems, including substrates, fabric wrapping, reinforcements, and integration with roof systems.
· Create 3D models and 2D drawings using UGNX, ensuring design for manufacturability (DFM) and assembly (DFA). Coordinate with Gurgaon facility and Pune Design Center
· Define and manage interfaces with roof structure, sunroof systems, grab handles, dome lamps, airbags, wiring harness, and accessories.
· Work on headliner construction types such as hardboard, softboard, injection molded, or composite structures.
· Manage design data, BOM, and releases using Teamcenter.
· Collaborate with CAE, manufacturing, supplier, and quality teams for design validation, tooling feasibility, and cost optimization.
· Conduct design reviews, tolerance stack-up analysis, and gap & flush validation.
· Ensure compliance with safety and regulatory requirements (e.g., head impact, flammability, NVH, and thermal performance).
· Support prototype development, testing, and issue resolution during vehicle builds.
· Coordinate with suppliers for tooling development, part maturation, and PPAP activities. .
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Role Expectations (Based on Level):
· Lead Engineer: End-to-end ownership of headliner system, program management, customer interaction, and team mentoring.
Qualifications:
· Bachelor’s degree in mechanical engineering, Automotive Engineering, or related field (Master’s preferred).
· 4–9 years of relevant experience in automotive interior trim design with strong focus on Headliner systems.
· Strong understanding of headliner architecture, materials (PU foam, glass fiber, natural fiber, fabric), and manufacturing processes.
· Proficiency in UGNX (NX CAD) for 3D modeling and detailing.
· Experience with Teamcenter for PLM and data management.
· Knowledge of Team Center (must) and other PLM added advantage.
· Good understanding of safety standards, regulatory requirements, and validation methods for roof trim systems.
· Experience in program management, supplier handling, and cross-functional leadership.
· Strong problem-solving skills, attention to detail, and effective communication abilities.
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