Terra Tech packs
Website:
terratechpacks.com
Job details:
Company Description
Terra Tech Packs, based in Coimbatore, is a leading manufacturer of reusable food containers, leveraging high-quality raw materials and cutting-edge machinery to maintain exceptional product standards. With a strong focus on sustainability and cost efficiency, the company aims to revolutionize food storage at scale by creating a seamless and accessible system for reusable meal containers. Backed by expertise and a reputation for reliability, Terra Tech Packs has established itself as a trusted name in the industry. The organization envisions creating a marketplace connecting businesses across the industry through reusable food storage solutions.
Job Description for Automation Manager
The Automation Manager – IML Packaging is responsible for leading, developing, and maintaining automation systems used in In-Mold Labelling (IML) packaging operations.
This role ensures high equipment availability, process efficiency, quality consistency, and continuous improvement across automated production lines, including injection molding machines, robots, labelling systems, vision systems, and downstream packaging equipment.
The Automation Manager acts as the technical authority for automation strategy, system integration, troubleshooting, and future technology upgrades in a high-volume manufacturing environment.
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Key Responsibilities
Automation & Systems Management
• Lead automation strategy for IML packaging lines, including robotics, PLCs, HMIs, servo systems, and vision inspection systems.
• Ensure reliable operation of injection molding machines, IML robots, label feeding systems, and auxiliary equipment.
• Oversee commissioning, validation, and optimization of new automation equipment and production lines.
• Develop and maintain automation standards, documentation, and best practices.
Production Support & Troubleshooting
• Provide advanced technical support for automation-related breakdowns and recurring issues.
• Analyse downtime data and implement root cause corrective actions to improve OEE.
• Work closely with production and maintenance teams to ensure smooth shift-to-shift operations.
• Support mold changes, product changeovers, and new label introductions.
Continuous Improvement
• Drive process optimization initiatives to improve cycle time, scrap reduction, energy efficiency, and quality.
• Identify opportunities for automation upgrades, retrofits, and Industry 4.0 solutions.
• Lead automation-focused Kaizen, Lean, or Six Sigma projects.
Team Leadership & Development
• Manage, mentor, and develop automation engineers and technicians.
• Define training programs for automation systems, safety, and troubleshooting.
• Allocate resources effectively to support production priorities and project timelines.
Project & Vendor Management
• Manage automation projects from concept to handover, including budgeting and timelines.
• Coordinate with OEMs, system integrators, and suppliers for equipment selection and technical support.
• Review technical specifications, FAT/SAT protocols, and acceptance criteria.
Safety, Quality & Compliance
• Ensure automation systems comply with safety standards, machine directives, and company policies.
• Support quality systems, audits, and customer requirements related to automated processes.
• Ensure proper backups, change management, and cybersecurity practices for control systems.
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Qualifications & Experience
Education
• Bachelor’s degree in Automation Engineering, Electrical Engineering, Mechatronics, or related field.
Experience
• Min 10-15 years of experience in industrial automation, preferably in IML packaging, injection molding, or FMCG manufacturing.
• Proven experience with robotic systems (e.g., KUKA, ABB, Fanuc, Sepro, Wittmann, Wetec).
• Strong background in PLC programming and troubleshooting (Siemens, Allen-Bradley, or equivalent).
• Experience with vision systems, servo drives, and high-speed labelling applications.
• Prior leadership or supervisory experience in an industrial environment.
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Technical Skills
• PLC / HMI / SCADA systems
• Industrial robotics and safety systems
• Injection molding automation & IML technology
• Vision inspection systems
• Servo drives, motion control
• Industrial networks (Profinet, Ethernet/IP, etc.)
• Root cause analysis & downtime reduction
• Project management
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Soft Skills
• Strong problem-solving and analytical mindset
• Leadership and team development capabilities
• Excellent communication with cross-functional teams
• Ability to work in a fast-paced, 24/7 manufacturing environment
• Results-driven with a continuous improvement mindset
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