Process Development & Optimization
- Support implementation of APQP* and AS9145* methodologies.
- Assist in developing PFMEA*s, control plans*, process flow diagrams*, and validation protocols.
- Contribute to first article inspection (FAIR*) and ensure AS9102 compliance.
- Apply strict clean room protocols* and SPC* analysis (Cp/Cpk*) to critical processes.
- Participate in process optimization* for repeatability, efficiency, and defect reduction.
Specialized Process Experience
- Support development and troubleshooting of:
- Lamination (composite or adhesive-based)
- Metal deposition (Vacuum Metalizing, thermal spray, plating, or additive processes)
- Coatings (functional, protective, or aesthetic)
- Acrylics (bonding, forming, or finishing)
Technical & Quality Support
- Interpret engineering drawings* and contribute to tooling design* and CAD* modeling (Siemens NX preferred).
- Assist in creating and maintaining work instructions* and revision control*.
- Support MRB*/PRB* activities and nonconformance disposition*.
- Participate in internal/external audits* and layered process audits.
- Ensure compliance with AS9100*, ISO9001*, and site corrective action process*es.
Continuous Improvement & Collaboration
- Contribute to Lean projects* and capital/tooling implementation.
- Apply root cause analysis tools (DMAIC, 8D*, Fishbone*, 5-Whys*) to resolve issues.
- Collaborate cross-functionally* to align stakeholders* and support project execution.
- Present technical findings* and support project tracking*/reporting.