Kia India
Website:
kia.com
Job details:
Engine Shop Maintenance – Shop Floor (Electrical / CNC Maintenance)
Job SummaryResponsible for maintenance, troubleshooting, and reliability improvement of machine tools, CNC machines, assembly equipment, and special purpose machines (SPM) in the engine shop. Focus on preventive, condition-based, and reliability-centered maintenance to ensure high equipment uptime and productivity.
Key Responsibilities 🔧
Maintenance Activities - Carry out Preventive Maintenance (PM), Condition-Based Maintenance (CBM), and Time-Based Maintenance (TBM) for:
- Machine tools
- CNC machines
- Assembly equipment
- Ensure all electrical equipment operates efficiently with minimal downtime
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Reliability-Centered Maintenance (RCM) - Preserve system functionality through structured maintenance practices
- Identify and analyze failure modes affecting equipment performance
- Prioritize critical failure modes based on impact
- Define and implement effective maintenance tasks to mitigate failures
🛠️
Breakdown & Troubleshooting - Troubleshoot electrical and control system breakdowns using:
- Circuit diagrams
- Diagnostic tools and testing equipment
- Practical/shortcut fault-finding methods
- Improve response time and enhance machine productivity
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Maintenance Records & Analysis - Record repeated and major breakdowns in history logs / CMMS
- Perform root cause analysis (RCA) for recurring failures
- Implement corrective and preventive actions to avoid recurrence
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Team & Contractor Management - Supervise shop floor technicians and subcontractors
- Ensure timely and effective execution of maintenance activities
- Coordinate with production teams for planned maintenance
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Installation & Commissioning - Handle erection and commissioning of:
- VMC & HMC machining centers
- CNC machines and assembly lines
- Experience with machines such as:
- DMG MORI, Mazak, Makino, GROB, WIA, Doosan, MAC
- Work on equipment including:
- Lathe machines
- Grinding machines
- Industrial robots
- SPMs (Balancing, Honing, Hardening, Press, etc.)
🤖
PLC & CNC Control Systems - Read, write, and troubleshoot PLC programs:
- FANUC
- Mitsubishi MELSEC (Q, L, F Series)
- Siemens (S7-300/400)
- ABB
- Troubleshoot CNC/NC systems:
- FANUC: 18i, 16i, PowerMate, 160i, 180i series
- SIEMENS: 840D, 840Di, 802D, SL840D/Di, SL810D
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Special Equipment Handling - Maintenance of Special Purpose Machines (SPM) such as:
- Hardening machines
- Honing and lapping machines
- Plug press machines
- Sealant application systems
Required Qualifications 🎓
Education - Diploma in Electrical / Electronics / Mechatronics / Mechanical
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Experience - Experience in:
- Heavy engineering industries
- Automotive manufacturing
- Engine or machine shop environments
🔍
Technical Skills - Strong knowledge of CNC systems and machine tools
- PLC programming and troubleshooting
- Electrical schematics reading
- Root cause analysis and reliability engineering
- Hands-on experience in SPM and automation systems
Click on Apply to know more.