Manufacturing Controls PLC Technician

Del Conca USA

Salary: $74k - $83k
Experience: 3+ yrs
Location: Loudon, Tennessee, United States
Job type: Full-time

Required skills

Allen-Bradley
Siemens
Omron
HMIs
SCADA
EtherNet/IP
Modbus
Profibus
multimeters
oscilloscopes

About the role

Company Background:

Del Conca USA is a leading manufacturer of residential and commercial porcelain tiles and outdoor pavers, proudly producing our products in the USA at our state-of-the-art factory. The Del Conca Group is one of the most significant industrial entities in the Italian ceramic tile industry, comprising four manufacturing companies – Ceramica Faetano, Ceramica del Conca, Pastorelli, and Del Conca USA Inc. – a business corporation – Produco – and the Cino Mularoni Foundation, which is dedicated to social and cultural initiatives. Today, the Del Conca Group is recognized internationally for the superior quality of its products, the excellence of its service, its innovative capabilities, and the distinguished design it offers. After years of substantial investments in production capacity and global sales growth, the Del Conca Group has established itself as one of the leading and most important ceramic tile groups in Europe.

The planning and design of each collection is conceived and carried out in Italy, in the Group’s own research facility. An across-the-board creative process, the fruit of intensive teamwork involving designers, laboratories, and quality technicians to ensure uniquely distinctive products; all made in the USA at the high-tech facility in Loudon, TN, the latest proud achievement of the Del Conca Group.

Position Summary

The Manufacturing Controls PLC Technician is responsible for installing, programming, maintaining, and troubleshooting programmable logic controllers (PLCs) and automated systems within a manufacturing environment. This role ensures optimal equipment performance, minimizes downtime, and supports continuous improvement initiatives across production operations.

This position will work M-F - 2pm to 10:30 pm, (May require occasional Saturday or in event of emergencies)

Essential Duties and Responsibilities

Perform diversified duties to install and maintain production machines and facility equipment.
Install, program, and maintain PLC systems (e.g., Allen-Bradley, Siemens, Omron).

Troubleshoot and repair electrical, mechanical, and automation-related issues on production equipment.
Diagnose faults in control systems, including PLCs, HMIs, VFDs, sensors, and networking components.
Modify and update PLC logic to improve machine efficiency and reliability.
Perform preventative and predictive maintenance on automated systems.
Support production teams by responding to equipment breakdowns and minimizing downtime.
Interpret electrical schematics, ladder logic diagrams, and technical manuals.
Assist with commissioning new equipment and system upgrades.
Maintain accurate documentation of system changes, repairs, and maintenance activities.
Ensure compliance with safety standards, lockout/tagout procedures, and company policies.
Collaborate with engineers, maintenance staff, and production personnel to improve processes.
Train other personnel

Required Qualifications

Associate’s degree or technical certification in Electrical Engineering Technology, Mechatronics, Industrial Automation, or related field (or equivalent experience).
3+ years of experience in a manufacturing or industrial automation environment.
3+ years of Hands-on experience with PLC programming and troubleshooting
Strong understanding of electrical systems, including 24VDC, 120VAC, and 480VAC systems.
Ability to read and interpret electrical and control schematics.
Experience with HMIs, SCADA systems, and industrial communication protocols (EtherNet/IP, Modbus, Profibus, etc.).
Proficiency using diagnostic tools such as multimeters and oscilloscopes.

Preferred Qualifications

Experience with robotics (e.g., Fanuc, ABB, KUKA).
Knowledge of motion control systems and servo drives.
Familiarity with industrial networking and cybersecurity practices.
Experience with CMMS (Computerized Maintenance Management Systems).
OSHA safety training or certification.
Must be highly motivated and able to work independently.
Must be willing to be on call due to operations 24/7.

Competency

Technical Knowledge: Proficient in diagnosing and repairing electrical, mechanical, and control systems.
Problem-Solving: Effectively identify and resolves equipment issues.
Safety Awareness: Adheres to OSHA and company safety protocols.
Attention to Detail: Accurately interprets schematics and performs precise repairs.
Communication: Clearly communicates issues and updates to management and team members.
Organization: Maintains clean and orderly workspaces and documentation.
Dependability: Demonstrates reliability in responding to maintenance needs and completing tasks.
Adaptability: Responds effectively to emergency repairs and changing priorities.
Initiative: Takes proactive steps to prevent equipment failures and improve reliability.
Teamwork: Collaborates with production and maintenance teams to support operations.

Physical Demands

Reasonable Accommodation Statement

The requirements listed in this job description are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions of the job in accordance with the Americans with Disabilities Act Amendments Act (ADAAA).

Stand, walk, and sit for extended periods.
Use hands to handle tools, equipment, and components.
Reach, bend, stoop, kneel, crouch, or crawl to perform tasks.
Climb stairs or platforms to access equipment.
Lift, carry, push, and pull materials up to 60 pounds.
Tolerate exposure to noise, dust, and varying temperatures.
Maintain good vision and depth perception for equipment monitoring.
Communicate clearly in a production environment.

Must always wear required PPE, including safety glasses, cut resistant gloves, and safety shoes (steel or composite).

Work Environment

The Electrician works in a manufacturing plant environment with moderate to loud noise levels and exposure to dust, heat, and occasional outdoor conditions. The area may contain moving machinery and uneven surfaces. Appropriate PPE including safety shoes, gloves, and eye protection must be always worn. The role requires constant attention to safety, cleanliness, and coordination with team members to ensure efficient operations.

About Del Conca USA

Manufactures Italian-designed porcelain tiles and pavers in Tennessee.

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