SHRI MAHAVIR FERRO ALLOYS PRIVATE LIMITED
Website:
smfal.com
Job details:
Assistant Manager – Instrumentation & Automation DRI
Department: DRI – 2
Job Summary
We are looking for an experienced Instrumentation & Automation professional to manage instrumentation maintenance activities for our DRI plant. The role involves ensuring high plant uptime, improving maintenance effectiveness, supporting automation initiatives, managing shutdown maintenance, and ensuring compliance with safety and IMS standards.
Key Responsibilities
Plant Uptime & Reliability
Ensure plant uptime to achieve production targets as per business plan
Drive maintenance improvement initiatives to enhance equipment reliability and availability
Maintenance Management
Monitor adherence to CLTI, Preventive Maintenance (PM), and condition-based monitoring schedules
Ensure proper maintenance check sheet compliance
Track maintenance effectiveness and breakdown trends
Participate in Root Cause Analysis (RCA) and CAPA implementation for major breakdowns
Prepare daily, weekly, and monthly MIS reports
Automation
Identify automation opportunities in coordination with operations teams
Implement automation projects to improve productivity, safety, quality, and equipment availability
Spares Management
Maintain Min-Max inventory levels for critical spares
Ensure availability and upkeep of insurance spares
Drive refurbishment planning to optimize maintenance costs
Ensure ERP-based requisition, issue, and indenting processes
Shutdown Maintenance
Plan and execute shutdown maintenance activities
Optimize shutdown duration and maintenance costs
Team Management
Lead and guide the instrumentation maintenance team
Conduct performance reviews and support skill development initiatives
Coordinate with HR for technical training programs
Ensure manpower availability for breakdown maintenance activities
Safety & Compliance
Ensure zero safety incidents and lost time injuries
Ensure compliance with EHS, IMS, and SOP standards
Promote safe work practices and continuous improvement initiatives
Key Performance Indicators (KPIs)
Overall Plant Availability
100% DCS Availability
PM Schedule Adherence
MTBF & MTTR Improvement
Shutdown Completion within Timelines
Automation Implementation
Spares Availability & Cost Optimization
EHS & IMS Compliance
Qualifications & Experience
B.E / Diploma in Instrumentation Engineering
8 years of relevant experience in Instrumentation & Automation within DRI / Steel / Process Industry
Experience in PLCs, DCS systems, instrumentation maintenance, and pneumatic drives
Click on Apply to know more.