- Operate and monitor SCADA systems for PVC mixer and compounding processes.
- Ensure correct operation sequence and logic of pressure and vacuum conveying systems.
- Handle daily scheduled production and troubleshoot process-related issues.
- Monitor shift-wise production data to improve productivity and operational efficiency.
- Check and verify material composition and machine parameters before and during production.
- SCADA Operation & Process Monitoring
- Operate, monitor, and control PVC mixing equipment through the SCADA interface.
- Start/stop mixers, blenders, conveyors, dosing systems, and ancillary equipment as per SOP.
Monitor process parameters such as: Temperature, RPM, Batch timing, Load/torque, Dosing accuracy, Vacuum/pressure levels
- Log process deviations and take corrective action promptly.
- Ensure alarms, warnings, and interlocks are responded to immediately.
- Material & Formulation Control
- Expertise in PVC material formulation with thorough knowledge of all chemicals used in compounding.
- Understand the function and impact of each additive on final product quality and performance.
- Ensure adherence to approved formulations and quality standards.
Production Planning & Reporting
- Coordinate production planning as per schedule and material availability.
- Perform daily production data entry and reporting in SAP.
- Maintain accurate records for production, downtime, and efficiency.
Maintenance & Preventive Care
- Regularly inspect machines and shop floor conditions to prevent major breakdowns.
- Coordinate with the maintenance team for preventive and corrective maintenance activities.
- Identify early signs of equipment malfunction and take timely action.
Quality & Technical Support
- Provide technical support during new product development and trials.
- Engage in technical discussions with customers for product development and issue resolution.
- Implement new technical methods to improve process performance and working systems.
- Ensure batches are produced within quality standards (bulk density, particle size, moisture, color, etc.).
- Follow SOPs, IMS and ISO procedures.
- Support QA sampling and testing activities.
- Avoid cross‑contamination and ensure mixers are cleaned as per procedure.
Manpower & Shop Floor Management
- Handle and manage manpower effectively across shifts.
- Maintain discipline and efficiency on the shop floor.
- Ensure compliance with safety standards and operational procedures.
Coordination & Communication
- Regular interaction with senior management for daily production updates.
- Work closely with cross-functional teams including maintenance, quality, and R&D.
- Function as a Production Specialist within the technical team like
- Production engineers
- QC/QA department
- Maintenance team
- Utility operators
- Report equipment issues, downtime, and process deviations.
- Maintain clear communication during shift handover.
Housekeeping & Continuous Improvement
- Maintain 5S implementation in the department.
- Identify opportunities for process optimization and productivity improvement.
- Support continuous improvement and operational excellence initiatives.
- ITI / Diploma in Chemical, Electrical, Mechanical, Plastics, or relevant field.
- Experience with PVC compounding is preferred.
Experience
- 1–5+ years of experience operating SCADA systems in a compounding, plastics, chemical, or processing plant.
- Experience with high‑speed mixers, hot/cold mixers, and dosing systems.
Technical Skills
- SCADA operation.
- Basic knowledge of PLC-controlled systems.
- Understanding of PVC compounding formulations.
- Ability to troubleshoot process and equipment deviations.
- Good communication
Role Specific Competencies:
Key Skills & Competencies
- PVC Mixing & Compounding Process Expertise
- SCADA Operation & Process Control
- Pressure and Vacuum Conveying Systems
- Material Formulation Knowledge
- SAP Production Reporting
- Troubleshooting & Preventive Maintenance Coordination
- Manpower Management & Shop Floor Operations
- Customer Technical Interaction
- 5S & Lean Manufacturing Practices