Aditya Birla Group
Website:
adityabirla.com
Job details:
Job Purpose
Job Purpose Description
Job Context & Major Challenges
Job Context: Alupuram Works produces and sells over 13800 tons per annum of Aluminium Extrusions and caters to a wide spectrum of end uses covering applications in Architectural (18%), Industrial (26%), Electrical (14 %), Transport (12 %), Consumer Durables (4 %), Defence (9 %) and other miscellaneous (17%) segments. Today Alupuram has over 700 customers and produces over 7000 different profiles (in the extrusion presses) in over 30 alloys (which are cast at Alupuram Cast House). Extrusion Manufacturers are fiercely competing in their own niche markets, often denying entry into some segments. Extrusion presses is the key equipment of obtaining the desired output and it is necessary for maintaining:
¿ Effective utilization of resources
¿ Work practice implementation and resource utilisation
¿ Achieving production targets
¿ Improving manpower productivity
¿ Improving efficiencies in terms of thru put, recovery and utilisation
¿ Keeping cost within budgeted figures
¿ Implement operating practices for new products in the press area.
Major Challenges Involves
¿ Understanding the requirements of over 700 customers and implement the same in the shop floor practices where ever possible.
¿ Suggest modification in the existing manufacturing set up to suit the specific requirements so as to achieve optimum efficiencies
¿ Monitor health of all presses and auxiliary equipments and liaison with maintenance department to achieve optimum equipment utilisation.
¿ Feed back to die shop & planning for related issues on a regular basis
¿ Effectively management of leave and discipline of operatives
Job Challenges
Key Result Areas
KRA (Accountabilities) (Max 1325 Characters)Supporting Actions (Max 1325 Characters)
KRA1 Production activities i) Ensure operations of the presses so as to meet quantitative targets of production and productivity.
ii) Ensure smooth running of presses by ensuring availability of necessary resources on the shop floor
iii) Maintain the efficiencies of Press operation in terms of Recovery (73.6% overall), kg/hr (1800kg/hr), utilization (79% in P11 and 75% in P29)
KRA10 Monitoring of efficiencies i. Monitor the press efficiencies and report the same so as to introduce appropriate corrective and preventive actions.
ii. Suggest and introduce appropriate techniques to maintain the efficiencies of the presses
iii. Co ordinate with planning and die shop teams to maintain the press efficiencies.
KRA2 Safety i) Monitor and eliminate the unsafe acts and conditions for zero accidents and incidents in the department and implement corrective actions.
ii) Sustain a Safety culture in the Press Area
iii) Conduct Job safety analysis
iv) Implement all suggestions related to safety
KRA3 ISO and OHSAS system upkeep i) Adhere the systems of ISO 9001, ISO 14000, OHSAS-18000 for Press Area.
ii) Close and take corrective action for all the NCRs during external or internal audits
KRA4 Development activities in Press Area i) Develop and implement operating practices for new products in the Press Area
ii) Identify the training needs of employees working in the section, and with the help of HRM organize and implement training programs.
iii) Monitor and review and update the skills of employees working in the section.
iv) Initiate annual merit ratings for operatives working in the section
KRA5 Maintaining Product quality i) Give relevant inputs to develop practices and SOPs to maintain product quality.
ii) Maintain product quality as per customer¿s requirements for activity in Press area
iii) Implement corrective actions identified through CPAR¿s and MCR¿s.
iv) Ensure all relevant data is entered and maintained
KRA6 Resource Utilization i) Utilise the resources required for press to meet efficiency targets
ii) Ensure optimum utilisation of manpower to meet the production targets in Press
iii) Maintaining a flexible work culture in Press
KRA7 Process Adherence i) Implement the customer requirements in the shop floor
ii) Develop and deliver training program for shop floor
iii) Aid conduct trials to stabilize the process
KRA8 Co ordination with maintenance i. Co ordinate with maintenance to find appropriate solutions to recurring problems
ii. Identify chronic problems and highlight the same for solution
iii. Co ordinate Engineering Production meetings
KRA9 Co ordination with maintenance i. Co ordinate with maintenance to find appropriate solutions to recurring problems
ii. Identify chronic problems and highlight the same for solution
iii. Co ordinate Engineering Production meetings
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